Manufacturing & Engineering

3D Printing Australia: Top Advantages and Industry Applications

Industry Applications of 3D Printing (1)

Manufacturing is a time-sensitive business where manufacturers must have the agility to adapt to the fast-changing and highly competitive market. And failure to keep up with this pace can be detrimental to your business. 

In today’s modern world, technology and innovation play a vital role in the success and sustainability of every business. In manufacturing, for example, manufacturers employ highly advanced technology applications such as 3D Printing Australia.

Various industries incorporate this technology in the different stages of their product development, from rapid prototyping to end-use production.

3D printing is considered one of the best tools in today’s era. It opens up a whole new world of possibilities by allowing manufacturers and designers to come up with better solutions and test their product designs fast and cost-effectively.

This article intends to explore the various applications of this technology across industries and the top advantages it offers. 

Industry Applications of 3D Printing

Let’s dive into five of the top applications for 3D print technology.

Education

Today, learning institutions incorporate 3D printing in their curriculum for various purposes like research.

3D print technology helps prepare the students for their future, by bridging the gap between their ideas on a page or screen to create them into the physical 3D model that they can actually hold. And without the need for expensive tooling. 

Aerospace

The ability of this technology to design geometrically complex parts and create an item as one whole instead of building it in several components makes it very useful and effective in the aerospace industry. It also reduces time, costs, and material wastage.

Art and Jewelry

With the help of 3D printers, jewelry designers can experiment and create beautiful and intricate designs that are impossible to do with the traditional method. 

3D printers also allow jewelry makers to produce individual and unique pieces of jewelry at a low cost, using different 3D print materials. 

Construction Industry

3D print technology is the main way of fabricating buildings or construction components in the construction industry.

This technology has many uses and applications, including powder bonding, extrusion, and additive welding. It also has a wide array of applications in the private, industrial, public sectors. 

The advantages of 3D printing in construction include accuracy, lower labor costs, faster construction, less waste, better functional integration, more accuracy, and complexity.

Food Industry

3D print technology has also brought tremendous impact in the food industry. The various applications of this technology in food production include food sustainability, nutritional customizability, and boosting culinary creativity. 

This technology brought many opportunities and significantly impacted food manufacturing for more sustainable and efficient food production. 

Top Advantages of 3D Printing Australia

3D print technology offers many advantages that redefine the way manufacturers design, develop, and manufacture their products. 

  • Creation of complex designs at relatively cheaper costs than other production methods.
  • Models are created a lot faster and quickly.
  • The process is easily customizable without impacting the manufacturing costs. 
  • This technology is easy to start up.
  • Parts are created with specific properties.

Summary

These are just some ways that 3D printing technologies impact our world today.

If you want to revolutionize your product development stage, make your product designs more efficient, and reach the market faster than your competitors, then 3D printing is what you need.

How Fast Can a Waterjet Cutting Get?

When you make use of a 30 HP pump, you have the power right in your hands to wield an abrasive jet and make it cut a half-inch block of titanium at a pace of 7 inches every minute. The abrasive jet behaves very much like a pen plotter, but a much slowed-down version.

The time required to fabricate parts will also vary depending on the type of equipment utilized to construct the waterjet machine. If you require a precise time frame, you may need to reach out to your designated waterjet job shop or manufacturer, but be prepared to provide a drawing or an illustration of your part or component in question. As you will see below, the shape of the part affects how long it takes to manufacture.

metal fabrication

Abrasive jets have, in recent years, been employed for a variety of applications. It has been used to accomplish the following:

  • Eliminate materials from train tunnels
  • Assist in rescuing “Baby Jessica” from Midland, Texas, well.
  • Remove components from the F-22 and Stealth bombers.
  • Cut through the hull of the submarine Kursk, with diamond powder acting as the abrasive particle, to collect and retrieve the remains of the Russian crew. 
  • Carve signs from wood
  • Eliminate roadway markings
  • Cut sawmill logs
  • Create sculpture

Edge Quality

Edge quality in waterjet cutting is normally denoted as Q1, 2, 3, 4, or 5 in. Q1 is the fastest cut and is utilized in fabricating near net shapes for subsequent machining as well as material separation. Slower cutting speeds, denoted by Q2 up to Q5, are utilized depending on whether a fine edge is required or not. 

The Part’s Geometry

When the waterjet stream is flowing in a straight line, it cuts most efficiently. To navigate severe corners and curves, the cutting head must slow down. A part or component with numerous curves and angles will usually take longer to fabricate than one that has long straight lines.

Additionally, it takes longer for a waterjet to puncture the material. As a result, pieces with several holes that require piercing will be cut much slower than those with simpler designs.

Desired Outcome

If you require a part with a tight tolerance or a smooth surface finish, the product will take longer to manufacture. By varying the machining speed, you may get high tolerance in some sections of a component and quick tolerance in others, allowing you to mix and match to achieve the perfect balance of cutting speed and final product quality.

machining drilling holes

Industries that can benefit from abrasive water jet and abrasive jet technologies include the following:

What Industries Can Benefit from Waterjet Cutting Technology? 

Building and Construction

Seamless cutting of stone slabs for use as floors can be done with the use of a waterjet cutting system. Cutting metal and stone letters that have been lettered to look like matching pieces is also viable with this state-of-the-art technology. You can also make custom-cut tiles and metal roofs with a waterjet system. 

Manufacturing 

Making precise parts and other delicate pieces, such as those made from rubber or foam, can be accomplished without the need for any heat, as would be achieved when you use a laser cutter. 

Designers

Jewelry, sculptures, and mirrors can all be made with intricately cut shapes, and a waterjet cutting system can be made behind them. 

Other waterjet technology applications you need to be aware of: 

You can also utilize waterjet in the cutting/slicing of candy bars, vegetables, and diapers, things that you wouldn’t have thought would go through this kind of material cutting method. Waterjets can be installed on the bottom of an oil exploration drilling bit, which allows faster drilling operations.

An underwater waterjet can be used to drill under a road to run fiber optic cable when it is combined with directing jets.